Robotic Painting Plant

Painting Robots apply surface coatings with great precision and evenness. Therefore, the industries that use them typically manufacture a high volume of products, enabling them to achieve a rapid ROI and/or the products to be painted need a high-quality finish that justifies using the greater precision of a robot. The robotic system can monitor and control the paint consistency and spray area. A fully automated product handling system manages the product through all painting, handling, and baking process. This system is capable of increasing finished quality, whilst delivering higher production speeds and productivity. It is easy to install and program, and the robots deliver the same high-quality finish at all times. Industrial painting robots can apply substances without leaving behind drips, inconsistencies and over-spray. Industrial painting robots can provide extraordinary part convenience. Robotic arms are slender and widespread, thus enabling them to be installed in several locations such as a shelf, wall, roof or rail. It also allows for even greater flexibility and reaches. Modern painting robots employ arms with six degrees of freedom. In general, surfaces that are hard to reach manually can often be more easily accessed by robot painters. Also, complex parts with angular or curved surfaces can be painted or coated. The benefits of integrating robotic paint system within an automated manufacturing process include increased painting output, repeatable finished product, less work-related injuries, increased reliability, quality and consistency in painted products and a greater competitive edge through quality guarantee. Depending on the customer's requirement, the robotic paint booth can be made with 12-colour changer or more.

In a system with 12-colour changer, it can do 2K or 3K variation of different hardeners and paint application. It measures the rate in which the fluids are applied. This way it ensures that the right mixture of paint and hardeners are consistent. The consistency of the paint application helps in making sure that there is less overspray. There is more concentration of paint on to the product rather than into the air. This also allows a much better finish.

Adding a conveyor system and curing oven can convert the robotic paint booth into a fully-automated turnkey system. Where the raw material is indexed into the paint booth, sprayed and then indexed out of the curing oven as a finished product. Read More

Robotic Painting Line with 10K Class Filtration along with Temperature & Humidity Control